Analysis of the Strength of the YSD-HSDY/HPPTK 200/3000 Hydraulic Bending Machine at the Tegal Manufaktur Indonesia Cooperative

Authors

  • Ikhtamul Fajri Universitas Pancasakti Tegal Author
  • M.Fajar Sidik Universitas Pancasakti Tegal Author

DOI:

https://doi.org/10.65310/pf38wd76

Keywords:

Hydraulic Bending Machine, Mechanical Strength Analysis, Operational Reliability, Stress Distribution, Industrial Performance.

Abstract

This study presents an empirical analysis of the structural strength, operational performance, and reliability characteristics of a hydraulic bending machine type YSD-HSDY/HPPTK 200/3000 under real industrial conditions at Koperasi Tegal Manufaktur Indonesia. The research integrates field observation, direct measurement, and mechanical modeling to evaluate force distribution, deformation behavior, and system response during bending operations. Experimental data were collected through variations in material thickness, bending angles, and hydraulic pressure to examine their influence on machine capacity and output consistency. The results indicate that the machine demonstrates stable force generation within its operational threshold, although deviations emerge under increased loading intensity and frequency. Analytical findings reveal that stress concentration occurs at critical structural points, contributing to gradual performance degradation and reduced precision. Reliability assessment further shows that repeated operational cycles significantly affect hydraulic stability and component wear, leading to increased deviation in bending accuracy. The integration of empirical and analytical approaches provides a comprehensive understanding of machine behavior, offering a robust basis for performance optimization, predictive maintenance, and enhanced operational safety in industrial bending applications.

Downloads

Download data is not yet available.

References

Al Amin, M. K., Anggara, D., Ruddianto, R., Widodo, E. W. R., Amrullah, H. N., Rachman, A., & Aprilian, E. (2024). Rancang Bangun Alat Pembengkok Pipa (Pipe Bending Tools) Untuk Produk Project Base Learning Meja dan Kursi. Jurnal Teknologi Maritim, 7(1), 1-12. https://doi.org/10.35991/jtm.v7i1.3

Al Diansyah, D. P., & Ningsih, T. H. (2022). Rancang Bangun Alat Uji Bending Hidrolik Pada Komposit Sandwich Serat Karbon. Jurnal Rekayasa Mesin, 7(02), 10-17. https://doi.org/10.26740/jrm.v7i02.46373

Fais, F. M., & Ningsih, T. H. (2022). Rancang Bangun Alat Uji Bending dengan Sistem Hidrolik. Jurnal Rekayasa Mesin, 7(01), 47-53. https://doi.org/10.26740/jrm.v7i01.45067

Gasperz, V. (1992). Analisis sistem terapan berdasarkan pendekatan teknik mesin (Ed. ke-1). Tassano.

Gerson, G., Kismanti, S. T., & Nurdin, M. F. (2023). Rancang Bangun Mesin Uji Tarik, Tekan Dan Tekuk (Bending) Menggunakan Tenaga Hidrolik. Journal BEARINGS: Borneo Mechanical Engineering and Science, 2(1), 1-14. https://doi.org/10.35334/bearings.v2i1.3291

Imaduddin, M. R., & Fitri, M. (2025). Analysis of dies material strength in the blade screw conveyor bending process. JTTM: Jurnal Terapan Teknik Mesin, 6(1), 1-9. https://doi.org/10.37373/jttm.v6i1.1190

Khasanah, R., Susilawati, I., & Sodikin, I. (2023). Evaluasi Kinerja Mesin Bending Hidrolik Menggunakan Metode Overall Equipment Effectiveness (OEE), Failure Mode and Effect Analysis (FMEA), dan Fault Tree Analysis (FTA). Jurnal Teknologi, 16(2), 169-179. https://doi.org/10.34151/jurtek.v16i2.4557

Makinun, M., Anggono, A. D., & Riyadi, T. W. B. (2024). Analisis Perubahan Bentuk Chasis Terhadap Beban Sebagai Dasar Perancangan Mesin Bending Hidraulic. Jurnal Rekayasa Mesin, 15(1), 515-524. https://doi.org/10.21776/jrm.v15i1.1841

Maulana, F., Fernandez, D., Maksum, H., & Setiawan, M. Y. (2024). Perbandingan Kekuatan Bending Material Komposit Penguat Carbon Fiber Dengan Hasil Metode Pembuatan Vacuum Infusion Dan Manual Hand Lay-Up. MSI Transaction on Education, 5(4), 227-236. https://doi.org/10.46574/mted.v5i4.167

Oktavitasari, D., Saepudin, A., & Maulana, M. R. (2025). Rancang Bangun Alat Uji Bending Pada Plat Besi Menggunakan Hydraulic Jack Kapasitas 6 Ton. Perwira Journal of Science & Engineering, 5(1), 151-154. https://doi.org/10.54199/pjse.v5i1.492

Purwanto, H., Amiwarti, A., Adiguna, A., Alzahri, S., Firdaus, M., Setiobudi, A., & Kurniawan, R. (2025). Sosialisasi Penggunaan Alat Bending Portabel Untuk Besi Begel. Abditeknika Jurnal Pengabdian Masyarakat, 5(2), 66-73. https://doi.org/10.31294/abditeknika.v5i2.7788

Raharja, A. S., Ruardhian, M., Yusuf, M., Sihaloho, N. F., Salsabila, Z., & Muliastri, D. (2024). Analisis Sifat Fisik dan Mekanik terhadap Hasil Lelehan Sampah Plastik Kemasan sebagai Pengganti Bata Beton. Jurnal Rekayasa Mesin, 19(3), 353-360. https://doi.org/10.32497/jrm.v19i3.5815

Ramadan, N. D. (2024). Analisis Gaya Pembentukan Pada Pembuatan Produk Joint Brake Rod Ktmy Untuk Sepeda Motor Honda Di PT. Ciptaunggul Karya Abadi. Jurnal Ilmiah Wahana Pendidikan, 10(18), 774-784. https://doi.org/10.5281/zenodo.13959013

Santo Bandaso, Z., Madjid, M., Paulus, B., & Jayadi, W. (2024). Rancang Bangun Mesin Roll Bending Sebagai Alat Bantu Pembentukan Helical Ribbon Mixer. Mustek Anim Ha, 13(01), 27-31. https://doi.org/10.35724/mustek.v13i01.5973

Saputra, E., Carli, C., Hartono, H., Sunarto, S., & Sai'in, A. (2023). Investigasi Permukaan Besi Square Hollow Hasil Pengerollan menggunakan Teknologi Mesin Roller Bending. Jurnal Rekayasa Mesin, 18(1), 65-74. https://doi.org/10.32497/jrm.v18i1.4382

Saputra, M. O., Suharyatun, S., Telaumbanua, M., & Warji, W. (2023). Analisis Tingkat Kebisingan pada Workshop Alsintan UPTD Balai Benih Induk Tanaman Pangan dan Alsintan Provinsi Lampung. Jurnal Agricultural Biosystem Engineering, 2(4), 543-552. https://doi.org/10.23960/jabe.v2i4.8400

Sumiati, R., Yetri, Y., Fardinal, F., & Putra, H. (2022). Perancangan Modifikasi Mesin Bending Rotary Baja Aplikasi Stand Pot Bunga. Jurnal Rekayasa Mesin, 13(2), 487-502. https://doi.org/10.21776/jrm.v13i2.1077

Syarial, I. P., Hafiiz, M. Y., Musthofa, I. A., Satria, F. A., & Maulani, A. S. (2025). Identifikasi Potensi Terjadinya Kecelakaan Kerja Pada Karyawan Pt. Nugraha Group Dengan Menggunakan Metode Hirarc (Hazard Identification Risk Assessment And Risk Control). Jurnal Ilmiah Penelitian Mahasiswa, 3(1), 477-486. https://doi.org/10.61722/jipm.v3i%601.737 https://doi.org/10.61722/jipm.v3i%601.737

Umardani, Y., & Darmanto, S. (2023). Aplikasi Peralatan Tekuk Plat untuk Industri Berbasis Logam. Jurnal Pengabdian Vokasi, 3(2), 359-362. https://doi.org/10.14710/jpv.2023.21544

Wahyudin, E., Sudirman, S., & Kismanti, S. T. (2023). Perancangan Poros Engkol Pada Mesin Uji Universal (Tekan, Tarik, Dan Bending). Journal BEARINGS: Borneo Mechanical Engineering and Science, 2(1), 33-38. https://doi.org/10.35334/bearings.v2i1.3281

Wattimena, R. M., Nugroho, W. I., Munawaroh, D. A., & Martianto, I. (2023). Modifikasi Mesin Roll Bending Plat Menggunakan Motor Listrik Guna Meningkatkan Kualitas Produk Dan Efisiensi Kerja Di Divisi Steel Center Pt Nayati Indonesia. Journal of Mechanical Engineering and Applied Technology, 1(3), 43-50. https://doi.org/10.32497/jmeat.v1i3.4921

Published

2026-04-05

How to Cite

Analysis of the Strength of the YSD-HSDY/HPPTK 200/3000 Hydraulic Bending Machine at the Tegal Manufaktur Indonesia Cooperative. (2026). Journal of Science, Technology, and Innovation, 1(3), 67-75. https://doi.org/10.65310/pf38wd76